Wednesday, February 15, 2023
Home3D PrintingCreating Product Casings with 3D Printing and the Mayku FormBox

Creating Product Casings with 3D Printing and the Mayku FormBox

The Mayku FormBox provides you end-to-end product growth in your desktop. To show this, Mayku requested considered one of their inner design crew members to prototype and create a working synthesizer from scratch.

On this weblog, we present you ways Mayku prototyped and manufactured product casings in-house. Doing this generated vital financial savings of each money and time in comparison with outsourcing to attain the identical outcome.

Designing Product Casings with 3D Printing and Vacuum Forming

An exploded view of the design for a synthesizer design

CAD and 3D printing are each nice for tightly controlling the size and specs of a design, however each are severely restricted in the case of prototyping. CAD severely limits your skill to correctly assess the look and dimensions of a design, while 3D printing creates an illustrative, however static model.

As a way to experiment and iterate with ease, you want two issues:

  • The power to quickly transfer between iterations
  • An inexpensive and easy technique for creating variations of your design

The important thing to Mayku for his or her synthesizer challenge was discovering the suitable end for his or her product casing. As a way to take a look at and examine a spread of colours, a set of 3D printed templates had been created. 3D printing the templates meant that the size had been precise, and using a heat-resistant materials meant that they might be used repeatedly.

Discovering the Excellent End

Using a 3D printer and the Mayku FormBox to create product casings

As soon as the templates had been printed, a FormBox was used to create kinds in 1.0 mm thick PETG. Crucially, these kinds took seconds to create, that means that the design crew might quickly assemble a pool of instances to experiment with.

After deciding towards a clear casing, the kinds had been spray-painted with sturdy enamel paint. Having the ability to immediately examine a spread of finishes side-by-side allowed the design crew to correctly examine finishes and the ultimate presentation.

Minimizing Processing with the Mayku FormBox

Creating product casings with the Mayku FormBox

As soon as the design and prototyping phases had been accomplished, quickly creating a brief run of product casings turned the clear aim. Outsourcing this to a producer requires a willingness to halt your course of to accommodate their lead occasions, and pacifying your accountant to accommodate their minimal order portions.

Producing product casings in-house freed them from having to barter these complications. Even higher, the PETG kinds made processing a easy and environment friendly course of.

First, trim traces on the template clearly present the place the minimize the shape with a scalpel. As soon as minimize, holes for the parts (primarily buttons) had been drilled out. Subsequent, the uncooked edges had been sanded to make sure a easy end and shut match.

For the buttons of the synth, a mildew was created utilizing 3D printed templates and the shapes had been forged in coloured silicone. This permits for varied parts of the identical design to be manufactured on the FormBox.

Lastly, the processed elements had been sprayed within the beforehand chosen coloration, that means the product casings had been able to assemble.

For extra info on 3D printers or the Mayku FormBox, please go to our store or be happy to e-mail us at


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